Homemade Jig For Door Hinges

To make the jig mark the hinge width along one edge of a roughly 6 inch by 8 inch piece of 1 2 inch plywood. Tools and materials 12 mm thick baltic birch plywood 2 0 x 0 8 cm strips of hardwood hinge boring bit tape measure a hinge for testing pencil a pair of calipers a drill a few 16mm wood screws a clamp 14 mm diameter copper pipe 1x 38mm x 3mm washer copper pipe cutter 2x 16 mm machine. Both sides of the jig are labeled end with an arrow pointing to the end of the door.

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I made the end cuts with a crosscut sled on the tablesaw.

Homemade jig for door hinges.

Used on site in joinery shops to increase productivity with excellent results. Set the depth of the cut to be the same as the depth of your hinge so that the hinge will rest flush on the door. Attach the included router bit to your router. It is easy to use with minimal setting up time completing the job both accurately quickly.

Attach the jig to your door by screwing it in on both the top and bottom you can fill repaint these holes later. The single piece contractor hinge jig is designed for recessing hinges in wooden doors frames with a plunge router. Cut a notch the width of the hinge and about 1 3 4 inches deep. Four apertures for fire door requirements.

Place the jig in the correct spot on your door. The jig is made from two short boards screwed together with a guide hole drilled in one board. Travis clamps the jig flush to the door side with the arrow end flush with the end of the door.

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